Isweek (www.isweek.com) is an industry sourcing wholesale supplier that sells industrial products and electronic products to global buyers.You can buy high quality products at the best wholesale price right here.
2016年4月27日 星期三
In-car alcohol sensors aim to stop drunken drivers in their tracks
A Waltham company is working on high-tech solutions it believes could save many of those lives.
Preventable deaths steered researchers to developing the driver alcohol-detection system for safety.
"We hope to reduce fatalities by 7,000 every year," said Bud Zaouck, director of transportation solutions at Qinetiq.
Researchers have narrowed down their focus to two technologies. One is breath-based, and the other is touch-based.
Zaouck said the breath-based system is different from ignition locks already used to stop repeat drunken drivers.
"The devices that we are looking at are non-invasive. They're not obtrusive. You get into vehicles, and in less than half a second it can detect the amount of alcohol and whether you are above or below the legal limit," said Zaouck.
If you are above the limit, you will not be able to drive the car. Another part of the $10 million project focuses on testing blood alcohol content when the driver touches the car's ignition button.
"In that button itself there's an infrared light that will shine into the finger. And the reflection contains an optical signature of the alcohol. That's how we figure out how much alcohol there is," said Zaouck.
The American Beverage Institute, a trade group representing thousands of chain restaurants, opposes the technology. They say "targeting all Americans with alcohol sensor technology...could eliminate many people's ability to have a glass of wine with dinner, a beer at a ballgame, or a champagne toast at a wedding, and drive home."
Quinetiq says the sensors will only stop the car if the driver is above the legal limit of 0.08.
"I call it the seat belt of our generation because it's the single biggest opportunity to save lives today on the roads," said Zaouck.
The project is funded by the major car manufacturers and the federal government. The technology could become optional, or standard equipment in the next decade.
2016年4月25日 星期一
Cops get advanced alcohol sensors
The traffic police are now better equipped to deal with
people driving under the influence of alcohol, after a batch of new Alco
sensors was handed over to them. These alcohol sensors do not necessarily need the
driver to breath into the device, since it can analyse slightest exhaled
breath. The new sensors are also touted to last longer, with more reliable data
storage.
Sources said the new devices can store data entry of up to 50,000 challans and breath analysis tests, while the older ones could handle the record of only a few recent tests. Most importantly, the new sensors can accept breath samples even if a person doesn't blow air into it.
Sources said the new devices can store data entry of up to 50,000 challans and breath analysis tests, while the older ones could handle the record of only a few recent tests. Most importantly, the new sensors can accept breath samples even if a person doesn't blow air into it.
Sources said there have been instances when some drivers have refused to
blow into device or was so injured in an accident that analyzing his breath was
difficult. However, with the new machines, the sample can be collected from any
breath exhaled from the person's mouth. The heightened sensitivity makes sample
collection far more feasible.
"It has two modes, active and passive. The active mode is when the person blows into the sensor, while, in the passive mode the sample is collected from the air exhaled from the mouth while speaking or breathing," said a source from the traffic department.
The new sensors can issue challans much faster and can store much higher data. After taking the data, the new sensors display the alcohol content in milligrams per 100 millilitre. If the alcohol content is high, the challan can be printed using the wireless printer.
There are 20 units of new Alco Sensors purchased by the department. Each unit costs around Rs 40,000. The sensors were brought in on Monday, and the traffic cops were trained for two days before launching the sensors. The sensors will be stationed at the hubs where there are more pubs like Cyber City, MG Road, Golf Course Road, Sector 29 Market and Galleria.
"The old sensors would take longer to issue challans as a result drunken drivers were even let go. But these sensors are far more effective," said Bharti Arora, JCP (traffic).
Samsung’s Galaxy Note 4 will use UV sensor to offer advice to protect against sunburn
Between our smartphones, apps like MyFitness Pal, and the various fitness trackers available today, our phones are already doing a lot to help us monitor our health. However, it looks like Samsung is going to take things one step further with the as-yet-unconfirmed Galaxy Note 4. Samsung has yet to officially announce its flagship Galaxy Note for 2014, but has confirmed that a new version of the phablet is coming in the second half of this year.
Just last month there was talk that the Note 4 would have a UV sensor. Now, Sammobile is reporting that the sensor will be baked into Samsung’s S Health application and will measure the sun’s UV radiation. It will offer guidance based on the current measurements, hopefully protecting Note 4 users from painful sunburn, skin damage, and melanoma.
S Health will offer advice based on five different levels of UV reading, low, moderate, high, very high, and extreme. It’ll then offer advice like “wear sunglasses,” “stay int he shade,” “avoid sun exposure between 10 a.m. and 4 p.m.,” and more. This is all information we all know but frequently forget. The will also supply a list of true and false statements about spending time in the sun in an attempt to educated Note 4 users on the dangers of not covering up or applying enough sunscreen.
Really, it’s hard to believe the Note 4 will be the first smartphone to ever offer this kind of information via its own sensor. Sure, you can just as easily get a reading from your local weather service, but it’s not going to be as accurate as the reading on your phone. The only issue is that you, obviously, need to be outside for this reading to be measured.
According to Sammobile, you’ll need to maintain a 60+ degree angle of elevation towards the sun against the back of the sensor for S Health to be able to report the UV index. In other words, unless you’re already carrying sun screen, a big hat, and a pair of sunglasses, everywhere you go, you should still check the UV index online before you leave the house.
Non-Optical Semiconductor Sensor Market
Non-optical semiconductor gas sensors include magnetic sensors,
inertial sensors, pressure sensors, and temperature sensors, among others.
Inertial sensors comprise accelerometers and gyroscopes. Key end-user segments
include automotive, consumer electronics, industrial, chemical, oil and gas,
defense, among others. Accelerometers are dominant product type in inertial
sensors category and are expected to register robust growth over the coming
years. Accelerometers find major application in automotive sector; however,
their application in other applications including gaming peripherals such as
golf and tennis swing simulators, and as rotational sensors in mobile phones
and GPS navigational aids has been experiencing significant growth. Demand for
magnetic sensors is driven by growing use of mobile phones. Non-optical
pressure sensors include piezo-resistive, electromagnetic, resonant solid state
and capacitive sensors. These sensors are finding increased application across
different sectors including automotive, petrochemicals, consumer electronics,
industrial and utilities.
However, these pressure sensors are increasingly facing
competition from optical pressure sensors. It is anticipated that non-optical
temperature sensors would find increasing demand across different application
segments driven by the strong emergence of aftermarket sales and government
regulations. Currently, the temperature sensors market is being dominated by
contact type sensors such as RTDs (resistance temperature detectors) and
thermocouples but non-contact temperature sensing technologies such as infrared
(IR) temperature sensors are also expected to find increasing demand in coming
future. IR sensors growth is anticipated to be driven by increasing demand in
the plastic, food and beverage, and metal industry, among others. In the recent
years, emergence of MEMS (micro-electro-mechanical systems) sensors has been a
major growth driver for non-optic semiconductor sensors. The growing demand of
MEMS sensors is driven by increasing demand for miniaturization of sensors
among end-users. A major future opportunity in non-optic semiconductor sensors
market is wearable electronics.
North America has been a major market for non-optical semiconductor sensors and is expected to see continued demand over the coming years owing to surge in automotive sales in recent years. Further, increased regulatory pressures in North American region such as mandatory implementation of tire-pressure monitors and Electronic Stability Control (ESC) systems are also expected to aid in the growth in demand of non-optic sensors over the coming years. Asia Pacific is expected to be the fastest growing market during the coming years as the automotive sector in the region is experiencing significant growth in the region.
North America has been a major market for non-optical semiconductor sensors and is expected to see continued demand over the coming years owing to surge in automotive sales in recent years. Further, increased regulatory pressures in North American region such as mandatory implementation of tire-pressure monitors and Electronic Stability Control (ESC) systems are also expected to aid in the growth in demand of non-optic sensors over the coming years. Asia Pacific is expected to be the fastest growing market during the coming years as the automotive sector in the region is experiencing significant growth in the region.
2016年4月19日 星期二
Position sensor market by type expected to worth 5.85 billion USD by 2022
According to the new market research report "Position Sensor Market by Type (Linear & Rotary), Contact Type (Contact & Non-Contact), Output, Application (Test Equipment, Material Handling, Machine Tools, Motion Systems, & Robotics), Industry, and Region - Global Trend and Forecast to 2022" , the position sensor market is estimated to reach USD 5.85 Billion by 2022, at a CAGR of 6.1% between 2016 and 2022. The increasing integration of position sensors in automotive and growing trends of industrial automation among others are the major drivers for the position sensor market.
Browse 70 market data tables and 84 figures spread through 195 pages and in-depth TOC on “Position Sensor Market".
Linear position sensors are expected to lead the position sensor market
Linear position sensors are one of the most commonly used devices for position sensing. The growth is precedential due to the growing adoption of linear sensor types such as encoders, linear variable differential transformers (LVDTs), magnetostrictive sensors, potentiometers, and others in application areas such machine tools, material handling, robotics, and others to determine the linear position or displacement of the target and provide information in the form of feedback to facilitate control activities.
Configuring Dielectric and Conductivity Sensors
For a thermoset, the ion viscosity is the frequency independent resistivity (ρDC). In most cases, ion viscosity varies in proportion to mechanical viscosity prior to gelation, and to modulus after. This makes ion viscosity a useful measure of material state through the entire cure.
Dielectric Cure Curve
Figure 1 shows the typical ion viscosity behavior of a thermoset with one temperature ramp step and one temperature hold step.
Figure 1. Typical ion
viscosity behavior of a curing thermoset
The dielectric cure
curve is characterized by four Critical Points (CP):- CP(1)—A user defined level of ion viscosity, generally applied to determine the onset of material flow.
- CP(2)— Ion viscosity minimum, which closely corresponds to the mechanical viscosity minimum.
- CP(3)—Inflection point, when the reaction rate begins to slow, can be related to gelation but does not indicate gelation.
- CP(4)—A user defined slope to define the end of cure.
Dielectric/Conductivity Sensors
Dielectric instrumentation quantifies the resistance (R) and capacitance (C) between two electrodes at a specific frequency. It is possible to model the Material Under Test (MUT) between the two electrodes as a resistance in parallel with a capacitance (Figure 2).
Figure 2. Electrical
model of dielectric Material Under Test
Figure
3 shows simple parallel plate electrodes, which are capable of measuring the dielectric
properties of material between them. The A/D ratio is a figure of
merit, where ‘A’ is the electrode area and ‘D’ is the distance between them. A
larger A/D ratio represents greater sensor sensitivity.
Figure 3. Comparison of
parallel plate and interdigitated electrodes
The
A/D ratio is also the scaling factor used to calculate permittivity
from capacitance, and resistivity from resistance. However, the value D can vary
with pressure or with material expansion and contraction, leading to erroneous
results.Interdigitated electrodes, shown in Figure 3, are the alternative solution, where the electrodes are supported by a rigid substrate, and therefore the planar structure remains unchanged with pressure or with MUT expansion and contraction. A bulk measurement is made by the parallel plate sensor, whereas a surface measurement is made by an interdigitated sensor.
As a rule of thumb, interdigitated electrodes with the same width and separation “see” into material to a depth roughly equal to the width of the electrode. The A/D ratio can also be applied to interdigitated electrodes as a figure of merit, and is the scaling factor to calculate resistivity and permittivity. A typical disposable dielectric/conductivity sensor is shown in Figure 4, with interdigitated electrodes of 100 µm width.
Figure 4. Disposable
dielectric/conductivity sensor on polyimide flex circuit
This
sensor is built as a Kapton® flex circuit, and is thin enough to be
introduced between the plys of a laminate, and may be disposed of after use. A
large A/D ratio of 160, with correspondingly high sensitivity, will be the
result of the narrow electrodes, which are too small to be identified in the
figure. The trade-off is measuring dielectric
properties only within 100 µm of the surface.A reusable dielectric/conductivity sensor embedded in a platen for a small press is shown in Figure 5. This sensor is built with interdigitated electrodes embedded in ceramic. It has an A/D ratio of 10. When installed as depicted, the sample can be placed, heated and compressed in the press, and Reusable sensors are ideal for QA/QC applications, where repetitive testing is common. Figure 5 shows the wider electrodes. This sensor can measure more deeply into the material, but has lower sensitivity due to the smaller A/D ratio.
2016年4月13日 星期三
UV-Sensors with SiC photodiode signal output
- The sensors are intended for
monitoring UV lamps in water/air purification and disinfection systems
for detecting relative UV irradiance values. (UV values are indicated in "%" or via "traffic light" with the appropriate UV-monitor) - These UV sensors simply consists of a silicon carbide (SiC) diode without any internal electronic to allow high quality cost efficient projects. The measurement window adpater MF001-A allows the adaptation of the 1/4 inch sensor types SiC001/SiCT001 to reactors with ISO228 G1 inch threads.
- The required external amplification is be maintained using ZED UV Monitors or ZED signal converters. Depending on UV monitor type the sensitivity adjustment according to the UV lamp output is performed automatically during initial setup or manually via potentiometer.
- Due to the low silicon carbide diode (SiC) output signal the max. recommended cable length is 3m in environments with low interferences.
- Silicon carbide (SiC) diodes are used in all ZED sensors. These daylight insensitive semiconductor material is said to be the best available material for UV sensors. Depending on application a further limitation of the spectral range might be needed. For that means types with additional UV-C filter elements are available
- The measurement window adpater MF001-A allows the adaptation of the 1/4 inch sensor types D-SiC131/D-SiCT141 to reactors with threads for measurement window MF001 (ISO228 G1 inch)
Microfabricated semiconductor Gas Sensors for VOC sensing
Sensing Principle
The MSGS miniature semiconductor gas sensors are manufactured using standard microelectronic technology and silicon micromachining techniques. Their gas sensitive element consists of a semiconducting metal oxide layer deposited on a thin membrane containing a micro-heater element. The sensitive area is thermally insulated from the silicon substrate to minimize electrical power consumption.
The measurement of specific oxidizing or reducing gases is based on a reversible conductivity change of the sensing element at an appropriate working temperature.
The MSGS miniature semiconductor gas sensors are manufactured using standard microelectronic technology and silicon micromachining techniques. Their gas sensitive element consists of a semiconducting metal oxide layer deposited on a thin membrane containing a micro-heater element. The sensitive area is thermally insulated from the silicon substrate to minimize electrical power consumption.
The measurement of specific oxidizing or reducing gases is based on a reversible conductivity change of the sensing element at an appropriate working temperature.
Detectable Gaseous Compounds
- CO, NOx, H2, CH4
- Volatile organic compounds (VOC)
- Volatile sulfuric compounds (VSC)
- Solvents
Key Specifications
- Typical concentration range:
1 ppm - 10'000 ppm - High sensitivity at low concentrations lower detection limit : < 5 ppm
- Low power consumption
- Continous mode at 400degC: 120 mW
- Pulsed mode: 1 mW
- Fast response time (90% signal level) : < 30 sec.
Product Families:
- Packaged single gas sensors: MSGS 3000i and MSGS 5000i (see Product page)
- Gas sensor modules: MGSM 5000i (see Product page)
Infrared Combustible Gas Sensor Module 5100-28-IT
Sierra Monitor’s infrared fixed gas sensor, the 5100-28-IT, monitors combustible gases such as Methane, Propane, Hexane and others, detecting and alarming users when gases reach between 0 to 100% lower explosive limit (LEL) concentrations.
The
5100-28-IT module is based on infrared (IR) technology, an accurate and stable
method of detection that requires low maintenance and can operate in high
combustible gas and/or low oxygen environments.
As
the industry-wide top choice network-enabled fixed gas sensor, the
FM-approved 5100-28-IT module utilizes Non-Dispersive Infrared technology to
monitor for combustible gases. This technology also allows the module to
rapidly recover after exposures to high concentrations of hydrocarbon gas and
operate in environments where catalytic bead poisons might exist. The module
also has minimal maintenance requirements and only requires one year
calibration intervals. Although the 5100-28-IT module can be used as a
stand-alone sensor, it can also be used as a 4-20 mA component or as a Modbus
RTU node. For higher level system capability, the module can interface directly
to Sierra Monitor’s Sentry IT Controller to enable system level Modbus serial
communications, area and zone alarm management, extensive system diagnostic
features, WebServer interface, and multiplexing sensor connections.
The
fixed Infrared Combustible Gas Sensor Module 5100-28-IT is approved and
certified by a variety of third party agencies, including UL, FM, SIL-2, ATEX,
CSA, and ABS. These approvals and certifications assure our customers that we
carry only the highest quality of products.
Digital Temp & Humidity Sensor (25')
Monitor temperature, humidity and heat
index (feels like temperature) with AVTECH's Digital Temperature & Humidity Sensor. This sensor provides
real-time temperature values from -40 to 185 degrees Fahrenheit and/or -40 to
85 degrees Celsius when used with any Room Alert environment monitoring device.
Temperature accuracy is within + / - 0.5 degrees. The humidity range is from 5%
to 95% relative humidity (RH) non-condensing. Humidity Accuracy is within + / -
3.5%.
Each AVTECH Digital
Temperature & Humidity Sensor provides real-time temperature values
from -40 to 185 degrees Fahrenheit and/or -40 to 85 degrees Celsius. Accuracy
is within + / - 0.125 degrees. The humidity range is from 5% to 95% relative
humidity (RH) non-condensing. Accuracy is within + / - 3.5%.
This is a dynamic sensor that provides temperature and humidity values every two seconds and feeds temperature and humidity in real-time data back to the Room Alert ID box for data logging, alerting and automatic corrective action. This is an instant 'Plug & Play' sensor via one of the standard RJ-11 jacks on any compatible Room Alert monitor.
This is a dynamic sensor that provides temperature and humidity values every two seconds and feeds temperature and humidity in real-time data back to the Room Alert ID box for data logging, alerting and automatic corrective action. This is an instant 'Plug & Play' sensor via one of the standard RJ-11 jacks on any compatible Room Alert monitor.
Using a passive alcohol sensor to detect legally intoxicated drivers
Abstract
OBJECTIVES:
We examined whether a passive alcohol sensor could be used for mass screening of motorists to accurately and quickly detect drivers whose blood alcohol concentration exceeded a variety of levels often established as per se evidence of legal intoxication.METHODS:
In a voluntary roadside survey, 1181 late-night drivers in Minnesota were interviewed. Breath measurements were taken with both a passive alcohol sensor and an evidentiary quality portable breath-test device.RESULTS:
Measurements could be taken much more easily and quickly with the passive sensor, whose readings correlated very strongly (r = .87) with the evidentiary device. Moreover, for criterion blood alcohol concentration levels ranging from 100 mg/dL to 20 mg/dL, a large proportion of motorists could be accurately identified as being above or below the criterion, with relatively few false-negative or false-positive identifications.CONCLUSIONS:
The use of passive alcohol sensors at sobriety checkpoints should allow motorists to be processed very quickly with minimal inconvenience. At the same time, detection of legally intoxicated motorists will probably be substantially increased and the general deterrent value of per se alcohol-impaired driving laws enhanced.2016年4月12日 星期二
What Is a CO2 Sensor?
Carbon dioxide is a deadly gas that can kill a person before they realize what is happening. Because it is odorless and colorless, you may not even know it is present without a detector. Exposure to carbon dioxide can cause headaches, nausea, vomiting and even death. A Co2 sensor (or carbon dioxide sensor) detects the presence of carbon dioxide in an area. This device indicates the quality of indoor air, and it is ideal for industrial and commercial applications.
How Co2 Sensors Operate
Carbon dioxide sensors have a wide range of applications. They are ideal for the HVAC industry to measure the quality of indoor air, as well as ventilation on air conditioning systems. They monitor the level of carbon dioxide in a building to tell the HVAC system when fresh air is needed to restore optimal airflow. They measure air quality in terrestrial and space applications, measure Co2 levels in greenhouses, and are useful in many other industries.NDIR Co2 Sensors
Two basic types of Co2 sensors exist. The first is the non-dispersive infrared (or NDIR) Co2 sensor. A NDIR sensor is a spectroscopic sensor that uses a light tube, an infrared source, infrared detector and a wavelength filter. The highest quality of these devices measures gas with sensitivities between 20 and 50 PPM. Waves of light go through the tube towards an infrared light detector while the gas absorbs the light. All remaining light is absorbed, except that absorbed by the carbon dioxide. The detector reads the amount not absorbed by either the CO2 or the filter. The measured difference tells how many carbon dioxide molecules are in the air.Chemical Co2 Sensors
The second type of carbon dioxide sensor is a chemical Co2 sensor. It uses as many as three electrodes and an electrolyte. The carbon dioxide passes through the chemical sensor to produce a measurable electrochemical reaction. One of the popular options in this category is the nanotechnology based chemical sensor. It is portable, and provides high sensitivity and low cost and power needs. Chemical Co2 sensors are valuable in space applications.Calibrating a Co2 Sensor
Carbon dioxide sensors that measure air quality may need calibration to ensure accurate results. This requires using either outdoor air or a calibration gas. When calibrating with outside air, users must place the device away from objects that release carbon dioxide, such as running vehicles and heavy vegetation. Once the device has been calibrated, it is ready to use.Top Brands of Co2 Sensors
Several manufacturers make CO2 sensors for various applications. Honeywell is renowned for HVAC sensors that ensure the correct quality of air for air conditioners and ventilation systems. They sell wall-mounted sensors that connect to the HVAC system. These infrared systems measure the air in a duct or an open area.GE manufactures Co2 sensors for use in residential and industrial applications. They work with HVAC systems, and measure refrigerant in automobiles and commercial refrigeration systems. This company provides a range of products with many of them being self-calibrated. They are often wall-mounted with easy wiring installation. Buyers have the option to choose a water-resistant product for use in specific projects.
Extech makes desktop air quality sensors with NDIR technology. Some items come with warning alerts to let users know when the quality of air is insufficient and carbon dioxide levels are too high. Some of these products calibrate themselves and require almost no maintenance to ensure accurate results.
ISweek - Industrysourcing & Wholesale industrial products
Note 4 is the first phone with UV sensor, protecting beachgoers since 2014
Samsung took the stage to unveil an impressive Note 4, which might be considered one of the boldest
approaches in the franchise history so far. The phone cobbles together the
latest and greatest in mobile tech at the moment, like a 5.7" Quad HD Super AMOLED
display, a Snapdragon 805 processor, and a 16 MP camera with optical image
stabilisation. Not only that, but it offers a new design with a steel frame,
just like the premium Galaxy Alpha.
On the sensor side, however, Samsung has something
completely new to offer us - namely an UV sensor, for the first time on a
mobile device. It comes adding to an already huge stable of mobile and
biometric sensors, like an improved fingerprint scanner and heart rate sensor.
The UV piece will be used to measure the sun’s ultraviolet radiation, and be
incorporated to prevent users from burning their skin, bringing premature
wrinkles and moles, and increasing the risk of melanoma.
There are a five UV index levels: Low, Moderate, High,
Very High and Extreme, and the S Health app will issue tips for tanning and sun
exposure, based on the place and time you are using the sensor to measure the
radiation rating. For the measurement to happen, one will have to maintain more
than a 60 degree elevation angle against the sun with the back of the sensor.
What do you think about this new addition to Samsung's smartphone sensor
stable?
2016年4月11日 星期一
Multi-actual Force Sensors of the Future
With
a continued trend towards ever greater automation of final assembly techniques,
there have remained tasks which can still only be performed by humans. In
sensitive scenarios the inherent intelligence and dexterity of human fingers
are often more capable and attuned than even some of the most advanced robotic
equipment at present. Noting irregularities or testing of ergonomic products
often necessitates the gripping and feeling capabilities that only a human can
contribute.
This
last bastion of manufacturing and product development, where human hands are
needed, is however in decline. The use of infrared sensors enables the
recognition of the smallest changes on the active surface of elastomers and
guarantees that even the slightest imperfections are detected by the sensor
surface and passed on.
These
transducers also need to be rugged enough to withstand challenging operating
environments over long periods of time where they could be exposed to
significant temperatures swings and other conditions such as vibration and
exposure to fluids or dust.
In
order to develop equipment for industrial automation and product development,
it is crucial to seek solutions which are able to build upon the sensitivity
and properties of specific sensor technology.
Optical force sensing Vs strain gauge technology
In
simple terms, force sensing is the measurement of the deformation and deducting
of a given applied load within the sensor itself. Since 1938 strain gauge
technology has been seen as the most capable means to achieve these aims. The
most common type of strain gauge sensor makes use of an insulated and flexible
backing which supports a metallic foil pattern. The gauge is attached to the
object and the electrical resistance felt by the sensor is then used to measure
the deformity.
However,
this pre-existing technology has been limited in its take-up by practical
limitations surrounding the brittle and delicate structure of sensors, their
susceptibility to environmental conditions such as humidity and electro static
discharge (ESD), additional weight that they can add, and the high cost of manufacturing
them. Furthermore, in some applications, strain gauges add mass and damping to
the vibration profiles of the hardware they are intended to measure.
As
such their usage has been limited to applications where their high cost and
potential fragility can either be absorbed or accepted. What is required
instead are sensors capable of dealing with the harsh environmental conditions
which would be encountered in many industrial settings.
Three-axis
optical force sensing technology makes use of photodiodes, instead of foil
based circuity, to measure the quantity of reflected light originally emitted
by an LED upon the X, Y and Z axes. By comparing these measured values, and
their effect upon the photodiodes, it is possible to accurately recreate the acting
forces in a 3D model, which not only measures the magnitude, but also the
direction of force.
If
a cluster of these three-axis sensors are coupled together they have the
ability to measure not only the lateral forces upon them, but also the torque which
is acting on the X, Y and Z axes, thus creating a 'six-axis sensor'.
A touch of intelligence
The
Internet offers no shortage of videos featuring robotic hands, claws and vices,
gripping fragile objects such as eggs and lightbulbs and seeking to demonstrate
their capabilities. The reality is that few of these products have the ability
to do so without prior preparation.
For
a sensor node to be able to pick up on the most subtle forces and pressures, it
is necessary for the sensor to feature a more advanced method of measuring and
responding to forces. In order to achieve this feat straight away, without
pre-preparation, requires not only a more intelligent sensor and indeed a more
intelligent material for the sensor to be made from.
Silicone,
with its varied manufactured textures and shapes, offers a material which can
be custom designed to offer the most accurate measurements of deformities and
deflections. This 'optical grade' silicone is not only able to detect a force
of only a few hundred nanometres but also to withstand temperatures ranging
from -40°C to +100°C
Automation and autonomy
While
automation is nothing new to the manufacturing industry there still remain
techniques and applications where humans offer a higher degree of quality
assurance than machines. 3D sensors offer the capability to meet these
parameters, however they are often limited by their fragility or great cost.
Typical
applications for 3D sensors include: grinding, polishing, finishing tasks with
force control, robotic assembly and machine guidance. Furthermore, their
sensing capabilities can easily be turned to advanced safety features such as
ensuring collision detection from various angles.
Multi-actual force sensors
Sensors
such as those from leading Hungarian manufacture OptoForce are able to respond
effectively and with a high degree of accuracy to pressures of even the
smallest magnitude. These sensors are capable of detecting the force of a
feather being dragged across their surface, or even air movements.
While
other manufacturers have successfully developed and sold multi-actual force
sensors, OptoForce have developed sensors that offer the robust characteristics
that enable them to match the requirements of applications across the
automation, manufacturing and development sectors. By offering a cost-efficient
development kit it is possible to find markets and use for these sensors which
would have been prohibitive before.
Concurrently,
the more rugged the sensor, the greater number of tasks it is capable of. Such applications
in the industrial world could include polishing, grinding, deburring and
assembly tasks. Indeed any task where the manufacturing equipment is required
to follow the curvature of an object, while exerting the same amount of force
or when it needs to detect if the object it is holding is in the right place.
This
even allows the potential for more advanced and capable walking robots. Prior
to the development of this technology, force sensors were incapable of
providing the required resistance to the shocks that are generated when the
legs of such robots come into contact with the ground. With the greater degree
of accuracy and durability these sensors offer the chance for robotic
technology to be developed with a more intuitive sense of motion and balance.
Conrad and force sensors
It
is the responsibility of distributors and retailers of advanced technologies to
not only follow the curve of technological advancement but sometimes to also
lead. As such, Conrad Business Supplies, has sought to offer its customers a
range of force sensors including OptoForce's complete offering of 3D
sensor-development kits.
Micro Coriolis Mass Flow Sensor with Integrated Capacitive Readout
We have realized a micromachined micro Coriolis mass flow sensor with integrated capacitive readout to detect the extremely small
Coriolis vibration of the sensor tube.
A special comb-like detection electrode design eliminates
the need for multiple metal layers and sacrificial layer etching methods. Using
differential readout signals significantly reduces the influence of parasitic
capacitances.
In addition, the sensing electrodes have been realized on a
suspended tube structure which will allow for tuning of the electrode
separation by a DC current. First measurements using water, ethanol and white
gas indicate that true mass flow is measured by the sensor and that sensor
output is linear with mass flow. The measurement error is currently in the
order of 2% of the full scale of 1.2 ml/hr for all measured liquids (which
corresponds to 1.2 g/hr in the case of water).
訂閱:
文章 (Atom)