2015年7月31日 星期五

【CNC controller manufacturer,CNC router manufacturer,cnc machine manufacturer】Rebounding motion control market heads for a new peak | en.ofweek.com

After declining for two years, global revenues from motion-control products have bounced back, growing by more than 6% in 2014 to reach $12.2bn, according to a new study from IHS. However, this still leaves the market about 4% below its peak, which it reached in 2011 following two years of 20%-plus growth.
IHS predicts that the market will expand by a further 6.7% in 2015, to reach $13.1bn. This would represent a new record high, exceeding the 2011 peak by 2.4%.
The IHS report covers servomotors, servodrives, and position control hardware for general motion control (GMC) and computer numerical control (CNC) applications, but excludes DC brushless motors.
In 2012, this market was hit by the poor economic situation in the Eurozone, a weak semiconductor market in Japan and the fallout from overproduction in China, causing global revenues to plummet by 7.8 %.
Revenues dropped again in 2013, although the rate of decline slowed to 2.3%. In terms of unit sales, the market actually grew by 4.1%, but its growth in US dollars was held back by the weakening of the Japanese Yen, because Japan accounted for more than 16% of the motion control market in 2013. Sales were also affected by limited demand in the machine tools and semiconductor sectors, which together accounted for more than 45% of revenues in 2013.

Regional motion control revenues for 2013 ($m, left axis) and growth for 2014 (%, right axis)
Source: IHS
According to IHS, 2014 has been marked by accelerating growth in global machinery production, and particularly strong growth in Japan, fuelled by machine tool production and sectors related to the production of smartphones and vehicles – such as electronics assembly, semiconductor machinery, and robotics.
In the Eurozone, motion-control suppliers reported a strong first-half for 2014, while the US market has been boosted by a strong recovery in the semiconductor sector. Asian motion control sales for 2014 are expected to exceed 2011 levels, following a second year of strong growth, although the Asian CNC market continues to be affected by overcapacity issues in China.
•  Another new report, from the US-based Motion Control Association (MCA), says that global shipments of motion control products grew by 9% in the first nine months of 2014, to reach $2.3bn. The MCA’s definition of the market is different from that used by IHS and includes AC motors which, it says, grew by 59% in the first nine months. In the same period, sales of motion controllers grew by 36%, and actuators and mechanical systems by 20%. The MCA also says that a survey of motion control manufacturers has revealed that 59% expect shipments to remain flat for the next six months, while 38% expect the market to grow, and 3% expect it to contract.
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Source: http://global.ofweek.com/news/Rebounding-motion-control-market-heads-for-a-new-peak-22677

【Industrial Robot supplier,Industrial Robot】Vortex robot wants to join kids for play and programming | en.ofweek.com


You can't argue with doting parents. From yesterday's huggable teddy bears to fingerpaint sets to today's cute spaceman robots, they easily conclude there is always room for one more toy. This time around, a robot called Vortex is the tempting offer, and the makers have turned to Kickstarter to generate funds.
The Vortex is for children; it is a smart and responsive robot that kids can play with and program. Using the Vortex and apps, kids can play different games, and learn about robotics.
The promotional video said that programmable Vortex is compatible with both Android and iOS devices.
DeveloperTech said kids can program Vortex through simple drag-and-drop modules in a visually engaging workspace.
Vortex comes from a company founded in 2008, DFRobot. The Shanghai-based company's focus is on developing robotics and open source hardware for the maker community.
Vortex, said Simon Crisp in Gizmag, is "a friendly Arduino-based bot ."
It runs around on four AA-sized batteries and it can go for 40 to 90 minutes, finding its way around obstacles, detecting lines, and talking.
The idea is to combine the app with a Vortex robot with onboard Bluetooth 4.0 (BLE), to program the robot with different combinations. You take the robot out of the box and pair it to an iOS or Android phone via Bluetooth.
Vortex can begin teaching kids how the robot functions through four built-in games, said Ryan Daws in DeveloperTech. He summarized the components that make up this project. Hardware specs include; Bluetooth 4.0, USB, I2C, a six LED on top, a six LED on the bottom, a speaker, ground sensor, proximity sensor, and 'Eye Display' with different expressions. Vortex can be expanded with other sensors, he said, for temperature, sound, accelerometer, gyroscope, ultrasonic, touch sensor, and more via the I2C socket.
Four pre-installed games are Bumping Fight (this is where two or more robots compete in a head-to-head match following rules of traditional sumo matches); Virtual Golf; Driving (this features continuously expanding tracks, four tuned Vortex racers, and props); and Robot Soccer, a game that can be played with two or more players.
Vortex is open source, compatible with Arduino and Scratch. "It can see and speak by using infrared, grayscale and sound speakers," said the Kickstarter page.

The team's goal is $54,035. At the time of this writing, they raised $16,111 with 34 days to go. Prices and packages vary. For about $69, supporters can order a Vortex Single Pack, which gets one Vortex with sticker set and golf set. Estimated delivery is in October. For about $255, there are four Vortex on offer with one standard gaming map, one mega map, sticker set and golf set. Estimated delivery is also October.
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Source: http://global.ofweek.com/news/Vortex-robot-wants-to-join-kids-for-play-and-programming-31901


【sensor supplier,gas sensor manufacturer,Gas sensor Transmitter 】Fingerprint sensor module prices to nearly halve in 2H15 | en.ofweek.com

 
(An increase in the number of fingerprint sensor suppliers has led to fierce competition)
 
Fingerprint sensor modules will be priced at as low as US$4 per unit in the second half of 2015, compared with US$7-8 early in the year, according to industry sources.
 
An increase in the number of fingerprint sensor suppliers has led to more fierce competition in the market, said the sources, adding that companies with a less-competitive business scales will be squeezed out of the market.
 
The availability of Apple's iPhone 5s drove the market for fingerprint sensors in mobile devices. Fingerprint sensor demand for smartphones has been rising robustly.
 
The more competitive market has put Taiwan-based suppliers in a more unfavorable position. While having difficulty breaking into the supply chains of brand smartphone vendors, Taiwan-based fingerprint sensor suppliers are also unable to raise quotes for customers in China, the sources observed.
 
As China-based brand handset makers demand only basic fingerprint sensors in their products, prices for fingerprint sensors have usually been bargained down, the sources said.
 
Nevertheless, Taiwan-based fingerprint sensor makers are expected to see their shipments expand robustly starting the third quarter of 2015, and will likely obtain orders for new Android devices set to roll out in 2016, the sources suggested.
 
In addition, touchscreen panel makers have moved to form alliances with fingerprint sensor providers for a steady supply. China-based touch panel maker Shenzhen O-Film Tech is partnering with Synaptics to develop fingerprint recognition features for the local smartphone makers in China, while Taiwan-based TPK has teamed up with Shenzhen Goodix Technology, according to the companies.
 
General Interface Solution (GIS) Holding, a touch panel module subsidiary of the Foxconn Group (Hon Hai Precision Industry), has reportedly reached a strategic alliance with Qualcomm with volume shipments scheduled for the first quarter of 2016.

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【sensor supplier,Gas sensor Transmitter,gas sensor manufacturer 】Omron buys Delta Tau to boost its motion capabilities | en.ofweek.com


The Japanese automation manufacturer Omron is buying the Californian motion control specialist Delta Tau Data Systems, as part of a strategy to enhance its factory automation technology and strengthen its position in the control devices market. Details of the transaction have not been released.
Delta Tau, founded in 1976, has more than 1,000,000 motion control axes installed worldwide. They are used by industries such as semiconductor manufacturing, machine tools, LCD manufacturing, medical systems and packaging equipment. Its largest markets are the US and South Korea.
DT’s portfolio includes its PMAC motion control platform, which Omron describes as “the world's highest-level motion controller”, capable of processing eight axes in 50µs. The controller is available in various configurations, including in embedded and standalone PLCs, and as PC boards.
Omron plans to combine the PMAC technology with its own products, including its NJ/NX series controllers, and offer new solutions to its customers. Merging the two companies’ products and technologies will also allow them to deliver optimised motion control systems globally through their combined distribution networks.
By adopting DT’s high-performance motion control technology in its NJ/NX controllers, Omron aims to expand applications for these products. The NJ/NX controllers combine PLC and motion control functions and integrate with input and output devices such as vision sensors and servodrives to allow high-performance motion control that Omron says would be difficult to achieve using conventional PLCs.
Omron adds that the acquisition will allow it to reinforce its industrial automation business “steadily”. This a pivotal aspect of its long-term management strategy, Value Generation 2020, aimed at helping to drive future growth.
Delta Tau employs 178 people. Its headquarters are in Los Angeles, and it has branch offices in the UK (in Clacton on Sea), Switzerland, Korea, Japan, China, India and Singapore.
Omron’s automation portfolio also includes servodrives and servomotors, vision systems, safety devices and in-panel controllers.
Omron expects the acquisition to close in early September, 2015.
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Source: http://global.ofweek.com/news/Omron-buys-Delta-Tau-to-boost-its-motion-capabilities-32732



2015年7月30日 星期四

【cnc cutting machine,CNC router,CNC controller】3D Systems Buys UK Additive Manufacturing Firm CRDM | en.ofweek.com

r3D Systems, the South Carolina company acknowledged as one of the leading companies on the emerging 3D printing scene, is adding more expertise in the area of laser sintering following another acquisition.
It has bought the UK firm CRDM, Ltd., a provider of rapid prototyping and rapid tooling services. Founded in 1995, CRDM uses a wide range of advanced manufacturing technologies – including selective and direct metal laser sintering.
The deal, for an undisclosed fee, follows 3D Systems’ recent $15 million acquisition of the French company Phenix Systems, which has developed 3D printers based on the laser sintering approach.
3D Systems said that it intends to immediately integrate CRDM into its global custom parts and manufacturing services offering, known as “Quickparts Solutions”.
CRDM designs, prototypes and manufactures parts and tooling for a variety of applications ranging across the automotive, aerospace, and medical device sectors.
One high-profile example of that work is in motorsports, including Formula 1, and the company also supplies to luxury brands Aston Martin and McLaren Automotive.
Recent experience in the aerospace sector includes a partnership Rolls-Royce under which CRDM made a scale working model of the engineering giant’s new electric distributed propulsion engine for the Paris Air Show.
Aside from laser sintering, CRDM offers services in stereolithograpy, CNC machining, vacuum casting and more.
3D Systems Buys UK Additive Manufacturing Firm CRDM

Selective laser sintering
Fast-growing field
Ziad Abou, VP and general manager of the 3D Systems Quickparts Solutions unit, said of the acquisition:
“CRDM is a strategic and geographically important addition to our rapidly growing 3D content-to-print services portfolio. With a proven track record in advanced manufacturing and rapid tooling, CRDM complements and expands our extensive range of custom parts services.”
One of the fastest-growing technology firms in the US, 3D Systems offers 3D printing technologies for personal, professional and production-quality applications.
In its latest financial quarter, the company posted revenues of $120.8 million – up 45% year-on-year and indicative of the rapid growth of the 3D printing space. Sales of printers and other hardware more than doubled over the same period, reaching $54.2 million.
At the recent 2nd Annual Needham Advanced Industrial Technologies Conference, aimed at the investor community, the Coherent CEO John Ambroseo said in a presentation that 3D printing had the potential to be an enormous and disruptive business, highlighting examples of applications in the automotive sector.
With the industry at such an early stage of development, Ambroseo said it was too early to tell how it would play out, but he expects lasers to play a role in some – though not all – 3D printing applications.
Recent examples of 3D printing applications that have used lasers include intricate jewelry designs, a steering knuckle used in a racing car, and - perhaps most intriguing of all - NASA's testing of a laser-printed injector for a rocket engine.
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Source:  http://global.ofweek.com/news/3D-Systems-Buys-UK-Additive-Manufacturing-Firm-CRDM-327


【CNC controller,CNC router,cnc machine】Haas Automation Forms Partnership to Support CNC Machining Training | en.ofweek.com

Computer numeric control (CNC) machine tool builder Haas Automation has partnered with Lincoln College of Technology (LCT) to train students for CNC machining careers using Haas equipment at LCT's campus in Grand Prairie, TX.
 
The partnership marks the first time LCT will launch a CNC training program. The CNC Machining and Manufacturing Technology program will train students in fundamentals such as milling and lathing, and advanced concepts including five-axis machining technology and simulated workplace exercises, according to Lincoln Educational Services Corp. (LES), specialist in technical training for students.
 
The goal of LES is to find new partnerships and programs across the country in order to bridge the skills gap between the workforce and expectations of employers.
 
"Haas is a leading global provider of CNC machines and tools for more than 30 years," said Paul McGuirk, Grand Prairie executive director. "This agreement between Haas and Lincoln will give us the opportunity to train our students on industry-leading equipment that Haas will provide through a customized purchase agreement — including entrustment of two major units, the Haas VF-2SS and the Haas ST-10. The opportunity for hands-on experience using the machines will be invaluable to our students and graduates."
 
Additional Hass equipment students will be provided with include four TM-1P Toolroom Mills and four TL-1 Toolroom Lathes, a VF-2SS featuring a Trunnion and 5-axis mill, and an ST-10 featuring a live tooling lathe.
 
"When you step into a modern CNC facility — the kind of facility that Haas outfits — you'll be surprised to find it's a clean, comfortable, safe working environment," said Shaun McAlmont, CEO of LES. "These aren't the perceived 'factory' jobs of a generation or two ago. Industry leaders like Haas are driving a revolution in the manufacturing industry, and Lincoln is pleased to be able train our students on their equipment."

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2015年7月29日 星期三

【Industrial Robot supplier,Industrial Robot,Industrial Robot manufacturer】Robots and their killer moves | en.ofweek.com


Robots may not be killers, but they sure have killer dance moves. Or at least killer dance parties.
The Robot Block Party is on at the Museum of Science and Industry (MSI) in Chicago this weekend, giving visitors a chance to “do the robot” at the dance party both Saturday and Sunday, not to mention interacting with Murata Boy and a snake robot, and designing their own robots. It’s all part of the Robot Revolution exhibit that’s on temporary display at the museum.
I took my kids to see the special exhibit recently—not only to see the robots doing fun things like playing soccer, dealing cards or climbing walls, but to get a better understanding of where and how robots fit into our lives and industries.
Humans always seem to have a fascination with robots, imagining them created in our likeness, available to answer our every beck and call—that is, until they turn evil and take over the world, killing us all or making us their slaves. Just kidding…maybe…of course I’m kidding!
Frankly, I never get tired of seeing what robots can do. Like the huge robotic arms that lift train axle and wheel assemblies like they’re dumbbells. Or the little delta robots that sort pills at lightning speeds. Some of what MSI has on exhibit are no different than those robots we all see at industrial tradeshows. But there are also a lot of forward-thinking technologies that can really make you think about the possibilities that lie ahead.
MSI developed the Robot Revolution exhibit with a team of expert advisors, including Henrik I. Christensen, KUKA chair of robotics at the Georgia Institute of Technology’s College of Computing and executive director of the Institute for Robotics and Intelligent Machines; and Dennis Hong, professor and founding director of the Robotics and Mechanisms Laboratory (RoMeLa) in UCLA’s Mechanical and Aerospace Engineering Department.
The exhibit, which will tour nationally after it completes its run in Chicago Jan. 3, is divided into four areas to showcase various aspects of robotics: cooperation, smarts, skills and locomotion.
The cooperation area showcases traits that make robots better able to work effectively with humans—mimicking facial expressions with facial-coding technology, providing therapy with sensors that respond to touch, or cooperating with each other to play soccer. Some work needs to be done on that last point, though. Although they pass the ball effectively to compete in the Robo World Cup, they have yet to master the tortured flop and pained grimace that is essential in professional soccer.
The skills area contains the robots that are most familiar to those in industry—for example, a Fanuc delta robot that shows off advances in machine vision and robotic precision for high-speed picking and assembly, and small part handling. In this case, it’s sorting pills into three different bottles with speeds impressing even my jaded teens. A Yaskawa/Motoman two-armed robot takes a break from the assembly line to deal out cards for Blackjack.
As we know in industry, humans are becoming more comfortable with the idea of working side by side with robots like Baxter, which is also on display in the skills area. Rather than helping to assemble parts, though, he’s playing Tic-Tac-Toe, teaching people the sorts of intelligence and dexterity he has, but also showing them that it’s safe to be right up close to him while he works.
While we were there, though, Baxter was feeling a little under the weather. Not great for kids wanting to take him on in a game of X’s and O’s, but still not a bad chance to watch a technician dig into the underlying circuitry and explain ladder logic to an interested bystander. It was also a chance to direct visitors to the RoboGarage, where they could see employees tinkering with broken down robots.
The locomotion area lets visitors explore the different ways that robots can move, in many cases giving them access to places we can’t get (or shouldn’t get). The Japanese Topy OSCAR (Optical Stair Climbing Advanced Robot), built like a miniature tractor, can go into unstable buildings or other hazardous locations. Robots similar to this one investigated radiation leaks after the Fukushima nuclear disaster in 2011.
People often envision robots walking like humans, like C3PO in Star Wars, but that’s easier said than done—standing, balancing and working with two legs being complex for a machine. CHARLI (Cognitive Humanoid Autonomous Robot with Learning Intelligence), developed at Virginia Tech’s College of Engineering, is an attempt to achieve that and to create a robot that humans feel comfortable with.
DROP (Durable Reconnaissance and Observation Platform), developed by NASA’s Jet Propulsion Laboratory (JPL), uses its “microspines” to scale concrete walls. It can be dropped from a drone or helicopter into dangerous locations to get a better look. The tiny hooks can grip wood, concrete or stucco.
There are all kinds of robotic grippers on display, with some impressive advances shown to mimic the capabilities of human hands.
Schunk’s LWA Powerball arm includes a three-finger hand with advanced gripping systems with seven degrees of freedom. The Schunk five-finger hand mimics a human hand with nine motors, 20 joints and elastic fingertips.
Festo’s demonstration looks beyond humans, showing off its work in biomimicry—using the structure and skills evolved over millions of years in animals and plants to find creative ways to design robots. I’ve seen their work before, birds flying or jellyfish undulating around tradeshows. This time, they’re showing the LearningGripper, inspired by the strength and flexibility of an elephant’s trunk.
Its 11 degrees of freedom let it move in a non-linear fashion. The flexible polyamide structure makes it hazard-free; in the event of a collision with a human, the system immediately yields. The polymer-based bellows gripper also lets it handle fragile objects.
There’s a whole lot more to see at the exhibit. In some cases, it was fun to explain to my kids some of the robotic uses that are already going on in industry (whether they care or not). In other cases, it’s fascinating to think about how some of the new advances might be applied in the future.
If you’re in the Chicago area, I encourage you to go check out Robot Revolution. If you’re not in Chicago…well…why not?
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Source: http://global.ofweek.com/news/Robots-and-their-killer-moves-32157


【Industrial Robot,Industrial Robot supplier,Industrial Robot manufacturer】Robots pass 'wise-men puzzle' to show a degree of self-awareness | en.ofweek.com


A trio of Nao robots has passed a modified version of the "wise man puzzle" and in so doing have taken another step towards demonstrating self-awareness in robotics. The feat was demonstrated at the Rensselaer Polytechnic Institute in New York to the press prior to a presentation to be given at next month's RO-MAN conference in Kobe, Japan.
The wise-men puzzle is a classic test of self awareness, it goes like this: A king is looking for a new wise man for counsel so he calls three of the wisest men around to his quarters. There he places a hat on the head of each of the men from behind so they cannot see it. He then tells them that each hat is either blue or white and that the contest is being done fairly, and that the first man to deduce the color of the hat on his own head wins. The only way the contest could be conducted fairly would be for all three to have the same color hat, thus, the first man to note the color of the hats on the other two men and declare his to be the same color, would win.
With the robots, instead of hats, the roboticists programmed the three humanoid robots to "believe" that two of them have been given a "dumbing pill" causing them to become mute, but they did not "know" which of them it was. In actuality, two of them were made mute by pressing a button on their head. The three robots were then asked which of them had not received the dumbing pill. All three robots attempted to respond with an answer of "I don't know" but only one was able to do so, which meant it was the one that had not been muted. Upon hearing itself audibilize a reply, it changed its answer, declaring that it was the one that had not received the dumbing pill.
This little exercise by the three robots shows that some degree of self-awareness can be achieved by robots, and represents a big step forward in achieving more lofty goals. The research team, represented by Selmer Bringsjord told those in attendance that incrementally adding abilities such as the team demonstrated will over time lead to robots with more useful attributes. He and his team, he notes, are not concerned about questions of consciousness, but instead want to build robots that are capable of doing things that might be considered examples of conscience behavior.
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Source: http://global.ofweek.com/news/Robots-pass-wise-men-puzzle-to-show-a-degree-of-self-awareness-32189


【sensor supplier,Humidity Sensor,gas sensor supplier】MEMS Industry Group absorbs 'trillion sensors' initiative | en.ofweek.com

The Trillion Sensors Summit organization, which has organized a number of meetings on the premise that sensors will become ubiquitous and have potential to benefit the world in many ways, is becoming part of the MEMS Industry Group (MIG).
 
MEMS Industry Group absorbs 'trillion sensors' initiative
 
MIG is the trade association that promotes the use of micro-electromechanical systems (MEMS) and sensors across global markets, and it has announced that it is creating a TSensors division to be headed up by TSensors founder Janusz Bryzek.
 
"By joining MEMS Industry Group – with its depth in promoting MEMS commercialization – we will be able to increase the momentum and breadth of TSensors' initiatives," said Bryzek in a statement.
 
TSensors Summit has held six international events to date, located in UC Berkeley, Stanford University, Tokyo, Munich and San Diego, comprising over 200 presentations.
 
MIG is providing administration for a next TSensors summit, which takes place in Orlando, Florida, December 9 and 10, 2015.
 
"TSensors has proven itself to be vibrant and incredibly innovative, with initiatives designed to positively change the human experience through the widespread adoption of sensors," said Karen Lightman, executive director, MEMS Industry Group. "Clearly this is an ambitious goal – but. with the success of past TSensors Summits, combined with MIG’s global membership base and organizational structure, I am confident that this goal has a greater potential for realization."

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【sensor supplier,Infrared Sensors supplier,Humidity Sensors supplier】Sony raises image sensor capex...again | en.ofweek.com

Sony has raised its financial year capex for CMOS image sensors to 210 billion yen (about $1.7 billion), almost five times what it was in FY2014.
In its year consolidated financial year 2014 report Sony Corp. has said it plans to increase its capital expenditure in FY2015. As recently as April Sony raised its image sensors capex figure for FY15 to 150 billion yen when it announced additional spending to make stacked image sensors.
Sony raises image sensor capex...again
Sony's spending on image sensor manufacturing is the majority of its total semiconductor spending. The total is set to rise to 270 billion yen (about $2.2 billion) in FY15 from 70 billion yen (about $580 million) in FY2014.

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【sensor supplier,gas sensor supplier,Gas sensor Transmitter 】MEMS force sensor in a chip-scale package begins sampling | en.ofweek.com

MEMS force sensor in a chip-scale package begins sampling
 
NextInput Inc., has begun sampling the world’s smallest ForceTouch solution. NextInput’s FT-4010F ForceTouch Sensor with proprietary software and algorithms enable a complete 1D, 2D, and 3D Touch experience in the consumer, industrial and automotive markets.
 
Available in a chip-scale package, the 1.3 mm x 1.3 mm x 0.63 mm MEMS-based FT-4010F is the industry’s smallest force sensor, enabling use in all small form factor devices. Additionally, the FT-4010F features up to 5x the robustness and up to 10x higher sensitivity than competitive solutions. As the only solution in the market to measure force directly, ForceTouch achieves up to 10x better accuracy than solutions that measure force indirectly. Combining multiple ForceTouch sensors enable touch event location with better than 1 mm resolution and measure applied force in the range of few grams to greater than one kilogram.
 
“NextInput’s mission is to enable an intuitive human interface experience in next-generation devices,” explained Ali Foughi, NextInput CEO and Founder. “NextInput has introduced the world’s first MEMS force sensor in a chip-scale package. Our FT-4010F will disrupt the touch market and enhance the touch experience because it provides true force sensing, has exceptional sensitivity and robustness, and can be integrated into any form factor device.”

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【CNC router,cnc machine supplier,cnc cutting machine manufacturer】FMC Technologies use metrology systems to check CNC machines | en.ofweek.com

 
Recordkeeping and traceability are vital to companies operating in the oil and gas equipment manufacturing sector. As part of a company-wide quality protocol, FMC Technologies in Dunfermline, Scotland continually invests in a preventive maintenance program that uses Renishaw machine tool probes and calibration products to check and verify the dimensional accuracy of its CNC machine tools. The resulting data are stored for quick retrieval and easy access using Renishaw’s CNC Reporter software.
 
FMC Technologies is a Houston, Texas-based developer and manufacturer of oil and gas Production Control Systems (PCS), which consist of topside controls, power equipment, a subsea control module, various sensors, and subsea electrical and hydraulic distribution equipment. The entire system is configurable according to conditions and requirements, and provides engineers aboard oil or gas production platforms with precise control of the well.
 
FMC Technologies has operations around the world near the major oil and gas industry epicenters. The company's UK manufacturing operation is in Dunfermline, Scotland, near Edinburgh, where Craig Simpson and Mike West are FMC Technologies maintenance technicians with responsibility for the service and support of 20 CNC machine tools of various types, makes and ages. Also in their charge is one of the company's more recent investments: a $4 million, purpose-designed and built, SCM machining cell consisting of two Okuma Space Center MA-600HB CNC horizontal boring machines, loaded and managed by a Fastems automation system.
 
To help speed machine checking and calibration in the SCM cell, FMC Technologies has designed and built a custom calibration block, which it mounts on the Okuma machines during scheduled maintenance or when the machine is being checked.
 
"We're currently introducing a new pallet size in the SCM cell and some of the re-programming is being done manually, rather than off-line, using the Siemens NX CAE system. And, there’s increased potential for minor collisions,"said Simpson. "For example, we recently had a small knock, so first we ran the ballbar to confirm the three axes were square. We also checked the Y-axis using a test bar and compared the results to the data in CNC Reporter. We found that the zero position had been affected, so we re-taught the machine new zero positions using the test block."

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【Industrial Robot,Industrial Robot suppliers】NASA sets sights on robot-built Moon colony | en.ofweek.com


It may not be quite Earth-like enough to be habitable, but the Moon is our closest planetary body, and that proximity would make it ideal for an extraplanetary base of operations. NASA is now seriously considering that option, and may send robots to terraform a crater on the lunar South Pole.
In a crowded presidential field during the 2012 US elections, former House Speaker Newt Gingrich came up with a bold plan to make himself stand out among the crowd. While his competitors debated the economy, foreign policy, and Rick Santorum's fear of pornography, Gingrich stepped forward to promise the American people his own childhood dream: moon bases.
"By the end of my second term, we will have the first permanent base on the moon, and it will be American," he said.
This received ridicule. But for a number of scientists otherwise less than impressed by the candidate's stubborn stance on global warming, the idea didn't sound half bad - even if the timeline was a little too optimistic.
"If the nation dreams big and that percolates its way through society, the dreams are enabled by prowess in science," the renowned face of astrophysics Neil deGrasse Tyson told MSNBC at the time. "I don't have a problem with Gingrich's goal."
NASA, it turns out, may have been equally inspired.
Yesterday, the space agency announced it was investing in a new project to colonize Shackleton Crater, a 130-square-mile stretch of lunar real estate encircled by 14,000-foot peaks. While that specific crater was chosen due to the presence of water, there's still a major problem: that water is frozen, and that crater is cold.
Minus 280 degrees Fahrenheit, to be precise, due to its location on the Moon's South Pole. To melt that ice, NASA is considering installing a series of large, adjustable, solar reflectors which would travel along the crater's rim and beam sunlight down into the darkness.
"We will explore this idea, which for the first time points to the possibility to develop a Continuous Solar Power Infrastructure at the South Pole dispersed around [Shackleton Crater], forming a true 'ring of power,'" reads NASA's project description.
But the reflectors would also serve a second purpose: providing solar power for a fleet of terraforming robots working within the crater. Since the reflectors would follow the sunlight, the robots could work day and night to "extract water, hydrogen, and oxygen."
This process could, in theory, create an "oasis" inside of Shackleton, making it more sustainable for future astronauts.
The funding provides for two years of research, and the team's next step is designing the reflector. Whatever they come up with, it has to get to the Moon cheaply and practically, so in the interest of portability, the design will need to fold into a 3-foot cube, weigh less than 220 pounds, and maintain a surface area of 10,700 square feet once unfolded.
No sweat, right?
You may have lost the battle, Newt, but it looks like you may have won the war.

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Source: http://global.ofweek.com/news/NASA-sets-sights-on-robot-built-Moon-colony-32190



【Industrial Robot,Industrial Robot supplier】Scientist develops model for robots with bacteria-controlled brains |en.ofweek.com



Forget the Vulcan mind-meld of the Star Trek generation -- as far as mind control techniques go, bacteria is the next frontier. In a paper published in Scientific Reports, which is part of the Nature Publishing Group, a Virginia Tech scientist used a mathematical model to demonstrate that bacteria can control the behavior of an inanimate device like a robot.

"Basically we were trying to find out from the mathematical model if we could build a living microbiome on a nonliving host and control the host through the microbiome," said Ruder, an assistant professor of biological systems engineering in both the College of Agriculture and Life sciences and the College of Engineering.
"We found that robots may indeed be able to have a working brain," he said. Ruder spoke about his development in a recent video. For future experiments, Ruder is building real-world robots that will have the ability to read bacterial gene expression levels in E. coli using miniature fluorescent microscopes. The robots will respond to bacteria he will engineer in his lab.

On a broad scale, understanding the biochemical sensing between organisms could have far reaching implications in ecology, biology, and robotics.

In agriculture, bacteria-robot model systems could enable robust studies that explore the interactions between soil bacteria and livestock. In healthcare, further understanding of bacteria's role in controlling gut physiology could lead to bacteria-based prescriptions to treat mental and physical illnesses. Ruder also envisions droids that could execute tasks such as deploying bacteria to remediate oil spills.

The findings also add to the ever-growing body of research about bacteria in the human body that are thought to regulate health and mood, and especially the theory that bacteria also affect behavior.

The study was inspired by real-world experiments where the mating behavior of fruit flies was manipulated using bacteria, as well as mice that exhibited signs of lower stress when implanted with probiotics.

Ruder's approach revealed unique decision-making behavior by a bacteria-robot system by coupling and computationally simulating widely accepted equations that describe three distinct elements: engineered gene circuits in E. coli, microfluid bioreactors, and robot movement.

The bacteria in the mathematical experiment exhibited their genetic circuitry by either turning green or red, according to what they ate. In the mathematical model, the theoretical robot was equipped with sensors and a miniature microscope to measure the color of bacteria telling it where and how fast to go depending upon the pigment and intensity of color.

The model also revealed higher order functions in a surprising way. In one instance, as the bacteria were directing the robot toward more food, the robot paused before quickly making its final approach -- a classic predatory behavior of higher order animals that stalk prey.

Ruder's modeling study also demonstrates that these sorts of biosynthetic experiments could be done in the future with a minimal amount of funds, opening up the field to a much larger pool of researchers.

The Air Force Office of Scientific Research funded the mathematical modeling of gene circuitry in E. coli, and the Virginia Tech Student Engineers' Council has provided funding to move these models and resulting mobile robots into the classroom as teaching tools.

Ruder conducted his research in collaboration with biomedical engineering doctoral student Keith Heyde, who studies phyto-engineering for biofuel synthesis.
"We hope to help democratize the field of synthetic biology for students and researchers all over the world with this model," said Ruder. "In the future, rudimentary robots and E. coli that are already commonly used separately in classrooms could be linked with this model to teach students from elementary school through Ph.D.-level about bacterial relationships with other organisms."

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Source: http://global.ofweek.com/news/Scientist-develops-model-for-robots-with-bacteria-controlled-brains-32492



【sensor supplier,Infrared Sensors supplier,Humidity Sensor】Ams buys NXP sensor business | en.ofweek.com

Sensor and analog IC company ams AG has acquired NXP’s advanced CMOS sensor business. The Austrian company ams aims to expand its environmental sensor portfolio.
 
 Ams buys NXP sensor business
 
The acquisition adds advanced monolithic and integrated CMOS sensors to ams’ sensor lineup, which already includes a variety of light management chips. The NXP chip business includes a single sensor to measure relative humidity, pressure and temperature.
 
“The acquisition…is a synergistic addition to our chemical sensor capabilities and smart lighting solutions,” Thomas Riener, executive vice president of marketing and strategy, said in a release.
 
Ams expects its new business to influence the smartphone, wearables, smart homes, industrial, medical and automotive markets. NXP’s low powered sensors can combine with ams analog componentry to develop a range of air quality, building automation, and volatile organic compound sensors that can be networked with sensor fusion software and protocols.The deal also includes more than 100 patents.
 
NXP is set to merge with Freescale Semiconductor in November 2015, although NXP and Freescale don’t have much overlap in their sensor businesses. Terms of the deal were not released, and NXP did not return requests for comment.
 
This is not the first sensor business ams has acquired. The company bought acam-messelectronic, a vendor of highly accurate time-based measurement technology and related sensor solutions, in 2014.

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【sensor supplier,gas sensor manufacturer,Gas sensor Transmitter】Graphene sensor detects nano molecules | en.ofweek.com

European researchers have developed a sensor made from graphene to detect molecules such as proteins and drugs. The sensor is reconfigurable and highly sensitive, “exploiting the unique electronic and optical properties of graphene for a practical application,” a release stated.
 
Teams from the Swiss University EPFL (école Polytechnique Fédérale de Lausanne) and the Institute of Photonic Sciences in Barcelona used graphene to improve upon infrared absorption spectroscopy for molecule detection. Traditionally, this method uses light to excite molecules, which vibrate differently depending on their nature, and the vibration creates a unique signature that can be read in reflective light.
 
Graphene sensor detects nano molecules
 
(Graphene's higher level of field confinement enables highly sensitive vibrational spectroscopy and refractive-index based sensing. Source: EPFL)
 
This method isn’t effective for nanometrically-sized molecules, which are often significantly smaller than the 6 micron wavelength of the infrared photon used to detect the molecule. Researchers found that graphene is able to focus the light on a specific spot to accurately “hear” the vibration of a nanometric molecule.
 
An EPFL publication stated:
 
When the light arrives, the electrons in graphene nanostructures begin to oscillate. This phenomenon, known as “localized surface plasmon resonance,” serves to concentrate light into tiny spots, which are comparable with the dimensions of the target molecules. It is then possible to detect nanometric structures.
 
Potential applications for the sensor range from detecting gas leakage, sensing toxic and explosive gas, measuring and detecting DNA and proteins as well as contaminants in water, according to the reports.
 
Graphene can be tuned to different frequencies by applying voltage — which is not possible with current sensors, the release stated. As a result, the process can also show the nature of the bonds that connect atoms in a molecule by assessing the nuances between different vibrations.
 
When graphene's electrons oscillate in different ways, it’s possible to "read" all the vibrations of the molecule on its surface. "We tested this method on proteins that we attached to the graphene. It gave us a full picture of the molecule," said Hatice Altug, an associate professor in the Bionanophotonic Systems Laboratory at EPFL.
 
Altug said the graphene-based process could also work for polymers and many other substances. The results of this study appeared in the journal Science.

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2015年7月28日 星期二

【CNC controller,CNC router,cnc cutting machine】FMC Technologies use metrology systems to check CNC machines | en.ofweek.com

 
Recordkeeping and traceability are vital to companies operating in the oil and gas equipment manufacturing sector. As part of a company-wide quality protocol, FMC Technologies in Dunfermline, Scotland continually invests in a preventive maintenance program that uses Renishaw machine tool probes and calibration products to check and verify the dimensional accuracy of its CNC machine tools. The resulting data are stored for quick retrieval and easy access using Renishaw’s CNC Reporter software.
 
FMC Technologies is a Houston, Texas-based developer and manufacturer of oil and gas Production Control Systems (PCS), which consist of topside controls, power equipment, a subsea control module, various sensors, and subsea electrical and hydraulic distribution equipment. The entire system is configurable according to conditions and requirements, and provides engineers aboard oil or gas production platforms with precise control of the well.
 
FMC Technologies has operations around the world near the major oil and gas industry epicenters. The company's UK manufacturing operation is in Dunfermline, Scotland, near Edinburgh, where Craig Simpson and Mike West are FMC Technologies maintenance technicians with responsibility for the service and support of 20 CNC machine tools of various types, makes and ages. Also in their charge is one of the company's more recent investments: a $4 million, purpose-designed and built, SCM machining cell consisting of two Okuma Space Center MA-600HB CNC horizontal boring machines, loaded and managed by a Fastems automation system.
 
To help speed machine checking and calibration in the SCM cell, FMC Technologies has designed and built a custom calibration block, which it mounts on the Okuma machines during scheduled maintenance or when the machine is being checked.
 
"We're currently introducing a new pallet size in the SCM cell and some of the re-programming is being done manually, rather than off-line, using the Siemens NX CAE system. And, there’s increased potential for minor collisions,"said Simpson. "For example, we recently had a small knock, so first we ran the ballbar to confirm the three axes were square. We also checked the Y-axis using a test bar and compared the results to the data in CNC Reporter. We found that the zero position had been affected, so we re-taught the machine new zero positions using the test block."

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【sensor supplier,Humidity Sensor,Infrared Sensor】Ultrasound sensor protects pedestrians | en.ofweek.com

Ultrasound sensor protects pedestrians
 
In today’s urban traffic, pedestrians are an endangered species – they still disproportionately often fall victim to collisions with motor vehicles. To provide a remedy, researchers of the Frankfurt University of Applied Sciences (FRA-UAS) have developed a pedestrian detection sensor that can tell a human being from inanimated matter.
 
The person detector developed by professors Peter Nauth and Andreas Pech from FRA-UAS utilizes highly efficient and sensitive ultrasonic sensors, capable of discriminating a human being from an object in a situation where a collision is likely. The researchers utilised the same cost-effective ultrasound sensors that are already used for series vehicles in connection with parking assistance. The actual innovation lies in the pattern recognition algorithm applied to the signals of these sensors. In less than half a second, the algorithm generates a situational analysis that can be used to activate the respective protection systems.
 
Case the sensor detects that an impact with another vehicle is imminent, it activates systems like airbags and belt pretensioner. If the system however determines that the other party in such a collision situation is not a vehicle but instead a pedestrian, it initiates measures aiming at reducing the impact. Towards this end, several approaches are imaginable. “It would be feasible to reduce the rigidity of the vehicle’s body”, says Pech who focuses on data analysis and signal processing. “An alternative would be that the bonnet is heightened to mitigate the impact. Likewise, an exterior airbag could be provided which would deploy in such a case”.
 
In comparison with other pedestrian detection systems, the system at hand is relatively cost-effective, which would make it possible to equip even lower priced vehicles with such a system. The area of application for the system is not restricted to automobiles, however. It also could be used in fire fighting: In cases where smoke detectors trigger a fire alarm, the system from the Frankfurt researchers could be used to determine if human beings are still present in a burning house or flat.


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【sensor supplier,Gas sensor Transmitter】Nanotechnology research leads to super-elastic conducting fibers for artificial muscles, sensors | en.ofweek.com

Nanotechnology research leads to super-elastic conducting fibers for artificial muscles, sensors
 
(University of Texas at Dallas scientists have constructed novel fibers by wrapping sheets of tiny carbon nanotubes to form a sheath around a long rubber core. This illustration shows complex two-dimensional buckling, shown in yellow, of the carbon nanotube sheath/rubber-core fiber. The buckling results in a conductive fiber with super elasticity and novel electronic properties./Credit: UT Dallas Alan G. MacDiarmid NanoTech Institute)
 
An international research team based at The University of Texas at Dallas has made electrically conducting fibers that can be reversibly stretched to over 14 times their initial length and whose electrical conductivity increases 200-fold when stretched.
 
The research team is using the new fibers to make artificial muscles, as well as capacitors whose energy storage capacity increases about tenfold when the fibers are stretched. Fibers and cables derived from the invention might one day be used as interconnects for super-elastic electronic circuits; robots and exoskeletons having great reach; morphing aircraft; giant-range strain sensors; failure-free pacemaker leads; and super-stretchy charger cords for electronic devices.
 
In a study published in the July 24 issue of the journal Science, the scientists describe how they constructed the fibers by wrapping lighter-than-air, electrically conductive sheets of tiny carbon nanotubes to form a jelly-roll-like sheath around a long rubber core.
 
The new fibers differ from conventional materials in several ways. For example, when conventional fibers are stretched, the resulting increase in length and decrease in cross-sectional area restricts the flow of electrons through the material. But even a "giant" stretch of the new conducting sheath-core fibers causes little change in their electrical resistance, said Dr. Ray Baughman, senior author of the paper and director of the Alan G. MacDiarmid NanoTech Institute at UT Dallas.
 
One key to the performance of the new conducting elastic fibers is the introduction of buckling into the carbon nanotube sheets. Because the rubber core is stretched along its length as the sheets are being wrapped around it, when the wrapped rubber relaxes, the carbon nanofibers form a complex buckled structure, which allows for repeated stretching of the fiber.
 
"Think of the buckling that occurs when an accordion is compressed, which makes the inelastic material of the accordion stretchable," said Baughman, the Robert A. Welch Distinguished Chair in Chemistry at UT Dallas.
 
"We make the inelastic carbon nanotube sheaths of our sheath-core fibers super stretchable by modulating large buckles with small buckles, so that the elongation of both buckle types can contribute to elasticity. These amazing fibers maintain the same electrical resistance, even when stretched by giant amounts, because electrons can travel over such a hierarchically buckled sheath as easily as they can traverse a straight sheath."
 
Dr. Zunfeng Liu, lead author of the study and a research associate in the NanoTech Institute, said the structure of the sheath-core fibers "has further interesting and important complexity." Buckles form not only along the fiber's length, but also around its circumference.
 
"Shrinking the fiber's circumference during fiber stretch causes this second type of reversible hierarchical buckling around its circumference, even as the buckling in the fiber direction temporarily disappears," Liu said. "This novel combination of buckling in two dimensions avoids misalignment of nanotube and rubber core directions, enabling the electrical resistance of the sheath-core fiber to be insensitive to stretch."
 
By adding a thin overcoat of rubber to the sheath-core fibers and then another carbon nanotube sheath, the researchers made strain sensors and artificial muscles in which the buckled nanotube sheaths serve as electrodes and the thin rubber layer is a dielectric, resulting in a fiber capacitor. These fiber capacitors exhibited a capacitance change of 860 percent when the fiber was stretched 950 percent.
 
"No presently available material-based strain sensor can operate over nearly as large a strain range," Liu said. Adding twist to these double-sheath fibers resulted in fast, electrically powered torsional -- or rotating -- artificial muscles that could be used to rotate mirrors in optical circuits or pump liquids in miniature devices used for chemical analysis, said Dr. Carter Haines BS'11, PhD'15, a research associate in the NanoTech Institute and an author of the paper.
 
In the laboratory, Nan Jiang, a research associate in the NanoTech Institute, demonstrated that the conducting elastomers can be fabricated in diameters ranging from the very small -- about 150 microns, or twice the width of a human hair -- to much larger sizes, depending on the size of the rubber core. "Individual small fibers also can be combined into large bundles and plied together like yarn or rope," she said.
 
"This technology could be well-suited for rapid commercialization," said Dr. Raquel Ovalle-Robles MS'06 PhD'08, an author on the paper and chief research and intellectual properties strategist at Lintec of America's Nano-Science & Technology Center. "The rubber cores used for these sheath-core fibers are inexpensive and readily available," she said. "The only exotic component is the carbon nanotube aerogel sheet used for the fiber sheath."
 
Last year, UT Dallas licensed to Lintec of America a process Baughman's team developed to transform carbon nanotubes into large-scale structures, such as sheets. Lintec opened its Nano-Science & Technology Center in Richardson, Texas, less than 5 miles from the UT Dallas campus, to manufacture carbon nanotube aerogel sheets for diverse applications.


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【sensor supplier,gas sensor supplier】High-power acoustic sensor developed to detect stowaways | en.ofweek.com

High-power acoustic sensor developed to detect stowaways
 
Conceptual sketches of: (a) impact transmitter; and (b) electromechanical pull-type actuator. Credit: arXiv:1507.01479 [physics.ins-det]
 
New technology has been developed to address the illegal movement across borders of people hidden in containers. SPIE, the international society for optics and photonics, in comments about today's technology efforts, said the ability to see inside sealed cargo was important. "With 200 million shipping containers being moved around the world annually, fast and effective ways of scanning the cargo are needed." They said that "Sensing through the walls of metal cargo containers can be done with gamma rays, however this is not safe when considering the possibility of people being stowed away inside these containers as a means of travel." They said that "The only current technology that can safely sense people behind the metal walls is acoustic."
 
Franklin Felber of California-based Starmark, a company that does research and development for the defense and health-science industries, has written a paper that indicates success in that direction. The paper, posted on the arXiv server, is about a high-power acoustic through-the-wall sensor that can detect people through steel walls of cargo containers, trailer truck bodies and train cars. Translation: it can spot stowaways. He said the sensor has been developed and demonstrated.
 
The paper is titled, "Demonstration of novel high-power acoustic through-the-wall sensor." The technology presented, said Felber, who is co-founder of Starmark, offers the potential for rapid nonintrusive detection of stowaways inside closed steel cargo containers, truck bodies, and train cars.
 
Felber's approach involves a mechanical transmitter that is compact, lightweight, low-cost, can operate on battery power and produces acoustic pulses in dense media at one or more frequencies "orders of magnitude more powerful" than those produced by other transmitters of comparable scale; a resonant receiver matched to the transmitter; and methods of signal processing.
 
MIT Technology Review said passive millimeter wave sensors require a source of illumination to see though walls. Microwave radar systems do not pass through metal walls; systems based on the detection gamma rays, designed primarily to detect nuclear materials, are not suitable for use on humans; acoustic sensors can work in sending signals through metal walls but a drawback has been their lack of power to detect humans.
 
The acoustic sensor that Felber developed, said MIT Technology Review, "is both powerful and sensitive enough to detect the breathing motion of an otherwise stationary human on the other side of a cargo container wall."
 
Felber said the device is capable of nonintrusively scanning steel cargo containers for stowaways at a rate of two containers per minute.
 
MIT Technology Review discussed how his system works. Felber's acoustic transducer operates with a nine-volt battery. "His new machine is essentially a hammer or, as he calls it, a mechanical impact transmitter," said the review.
 
"This produces a powerful acoustic signal by repeatedly banging on a metal disc, which then resonates at a specific frequency. When attached to a container wall, the signal passes through into the air on the other side. An acoustic receiver picks up any reflections from each pulse and a signal processor then subtracts these from the reflections from the previous pulse. Reflections that haven't changed, ones from stationary objects, cancel out. That leaves only the reflections from moving objects, such as people."
 
Device tests showed it could detect a person on the other side of a wall either moving or stationary, from breathing action. The author said that "Lives could even be saved of those trying to escape detection by remaining motionless, like stowaways inside cargo containers, who are at risk of death by dehydration on long voyages, if undiscovered beforehand."

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2015年7月27日 星期一

​【Industrial Robot,Industrial Robot suppliers】Two Bottlenecks of Service Robots' Industrialization | en.ofweek.com

In the recent ten years, service robot technology has been developing rapidly and gained a lot of achievements, but there are still two bottlenecks: a lack of testing standard and high cost. Scholars and industry representatives of the 19th RoboCup believed that service robots will be accessible to public at a lower cost when demands shoot up in market and any key technology breakthrough is made one day.

The service robots from iFLYTEK named "Xiao Rou" and "Xiao Zhi" in the 19th RoboCup caught many people's eyes by their dance and actions. Lu Yuan, the project director introduced that "Xiao Rou" is capable of interlocution, expression of feelings as well as flexible movement and she will be applied in society service field in the future. Another service robot "Xiao Zhi" has intellisense and  superficial cognition capabilities who is capable of smart talk, semantic comprehension, face recognition , body recognition and autonomous learning and he will be applied in the home service in the future. The price of "Xiao Rou" and "Xiao Zhi" is about 200,000 RMB, because many key technologies and components rely on import.

A custom-made robot-receptionist in the exhibition that can sing, talk, smile, wink and avoid the crowd is at the price of about 110,000 RMB. An on-site staff Mr. Yang said that standardized production will drive the price down dramatically. Xiang Zhonghong, CEO of Robot0, brought "robot zero" to the exhibition. As he introduced, "robot zero" is mainly applied in business field such as training and reception. Its joints simulate human ones, which can dance, kick ball and perform more complex actions. He pointed out that the factors of the high price are low production and high research cost in service robot. He believed that once the two bottlenecks was broken, cost could be reduced to 10,000 to 20,000 RMB.

Professor Chen Xiaoping, chairman of the RoboCup China Committee, said that everyone in this industry is fighting for low-cost application platform. USTC has launched "Kejia Low-Cost Mobile Platform"; which aims to cut down cost by industrial means of technique and mass production. He is confident to reduce the cost of robot to less than 10,000 RMB. Chen Xiaoping pointed out that in addition to the high cost, there is no performance testing technology and equipments to support and ensure the quality of service robot in China, which is another deadly bottleneck.

From 19 July to 23 July, the 19th RoboCup was held in Hefei. Participants are from 47 countries as USA, France, Japan, Australia, etc. RoboCup is the largest robotic game by now.

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【cnc machine, cnc machining】NUM upgrades CNCs at Fiat engine manufacturing plant | en.ofweek.com

Fiat Powertrain is upgrading the CNC systems of 20 key machine tools used on the crankshaft and cylinder block production lines of its engine manufacturing plant in Campo Largo, Brazil, in order to extend their life cycle and minimize future maintenance downtime. Each machine requires a custom upgrade kit, comprising a high performance CNC unit, servo drives and motors, specifically designed by NUM to facilitate fast installation and to provide improved diagnostics and simplified spares handling.
Part of Fiat Chrysler group, Fiat Powertrain operates manufacturing plants at strategic locations around the world, including four in South America. Its Campo Largo plant on the outskirts of the Brazilian city of Curitiba specializes in the manufacture of 1.6 litre and 1.8 litre ‘E.torQ’ flexfuel engines for medium size cars, which can run on petrol or ethanol. Originally set up by Chrysler and purchased by Fiat in 2008, the plant is one of the most modern in South America and plays an important role in Fiat’s leadership of the Brazilian automotive market – a position it has held for the past 12 years. The Campo Largo plant currently produces about 230,000 engines a year.
 
The Campo Largo plant make extensive use of multi-axis CNC transfer machines, machining centers and specialist machine tools throughout its manufacturing operations. These include a wide range of Cinetic-Landis crankshaft grinding machines, Heller machines for the external milling and grinding of crankshafts, and transfer machines produced by Comau – a Fiat subsidiary – for engine block machining. In total, the plant’s crankshaft and cylinder block production lines are equipped with 20 key CNC machines, involving more than 120 feed axes. Each of these machines was originally controlled by a NUM 1050 series CNC unit, with NUM MDLU1 servo drives and NUM BMH series servomotors.
 
As the CNC systems aged, Fiat Powertrain became increasingly concerned with the likelihood of increased downtime. Troubleshooting and sourcing spare parts, as well as performing general machine maintenance, was threatening to take too long and impact production throughput. Since mechanically the machines were perfectly serviceable, in 2012 the company took the strategic decision to extend the life cycle of the production lines by upgrading all 20 machines with modern CNC controllers, drives and motors.
 
After reviewing various CNC manufacturers’ products and services, Fiat Powertrain concluded that NUM offered the best upgrade solution for the specific needs of the plant because it is the CNC OEM for the current machines and was able to provide a faster-to-implement solution with the best benefit/cost ratio. As Tarcisio Cruz Filho, Technical Support Manager at the Campo Largo plant, explains: “The fact that we are upgrading machines used for everyday production imposes some very demanding conditions. We needed a CNC supplier with the expertise and resources to collaborate on the design and installation of systems here in Brazil, while the systems themselves had to provide exactly the same level of functionality as our existing CNC equipment. We are impressed by the commitment to the project shown by NUM’s management team in Switzerland and by the quality of technical support – including several on-site visits – provided by their USA office, especially given that the Brazilian market for this CNC series is not huge.
 
A key requirement of the replacement CNC systems was that they needed to be engineered in such a manner that the upgrade could be accomplished as quickly as possible to minimize manufacturing disruption. Using video conferencing, technical teams from Fiat Powertrain and NUM quickly established that NUM’s Axium CNC platform provided the least invasive upgrade solution for the machines, by using the same robust architecture as the earlier generation 1050 series CNC to keep wiring and software modifications to a minimum.
 
As part of the CNC upgrade process, the servo drives on each machine are being replaced by models from NUM’s latest NUMDrive C range; these are some of the most efficient and highest power density drives on the market, which further simplifies installation by obviating the need for complex rack cooling arrangements.
 
The upgrade program also calls for the motors on all the feed axes of the machines to be replaced. Originally, these were fitted with NUM BMH series brushless servomotors, which are robust medium inertia designs that were popular with machine tool designers for diverse positioning applications. However, they have now been superseded by NUM’s BPH series motors, which provide enhanced performance and environmental protection. The new BPH motors have physically identical shaft ends, pilot diameters and flange squares as their earlier-generation counterparts – again, making replacement a simple task – and the orientation of their power and sensor connectors can be altered during installation to suit the machine configuration. NUM also provides short adapter cables so that the existing motor wiring does not need to be changed, which saves a significant amount of time.
 
Tarcisio Cruz Filho points out that speed of upgrade is vital to Fiat Powertrain’s production schedules, “We allowed for a maximum of four days out-of-service time for each CNC machine on our crankshaft and cylinder block production lines. Most of the machines on these lines have now been upgraded and in each case – even on complex machines with seven controlled axes plus spindles – it has taken less time than we allocated, which says much for the CNC design and planning. The machines’ diagnostics are now much better, allowing us to perform more efficient preventative maintenance, and our technicians are now familiar with the CNC systems, all of which will help reduce production downtime in the future. We are on-schedule to complete the upgrades by the end of this year.”
 
In fact, collaboration in knowledge transfer proved to be another valuable point of the partnership. As Claudio Rocha, Manufacturing Engineering Director for Fiat Powertrain’s Latin American operations states: “The exchange of information and the training that NUM provided for our maintenance staff during the upgrade were important. We appreciate this open approach and the commitment demonstrated by the supplier in this program.”
 
According to Steven Schilling, General Manager of NUM Corporation in Naperville, Illinois, “Our engineers have considerable experience with highly specialized CNC machines of this type used in the automotive industry – we have a history of servicing the ‘Big Three’ in Detroit, Canada and Mexico. In this case, Fiat was fully involved at each phase of the upgrade, working under NUM’s guidance. This has enabled Fiat’s control technicians at the Campo Largo plant to gain a high level of NUM system know-how, to help achieve the project’s overall goal of maximizing the production lines’ life cycle. This a prime example of NUM’s ability to provide customers with end-to-end service options, allowing Fiat to keep ‘one step ahead’ of the competition.”

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