Reported by laser.ofweek.com: Soon after its naissance, laser is
regarded as "tool of solution" . Scientists have realized from the very
beginning that laser - the strange object - will become the most
important technology in this era. Till now, laser has influenced human
life dramatically by its decades' primary application.
Laser marking (carving) technology
Laser marking (carving) technology is the most applied technology in laser processing field. Laser marking
(carving) is a marking method to use local irradiation of high-energy
density laser to generate chemical reactions like vaporization and color
change in the material surface in order to form a permanent marker. It
can make any characters, symbols and patterns, with size from millimeter
to micron, which is significant in products' anti-counterfeiting.
The
ultra fine focused laser beam is just like a cutting tool which can
remove objects' surface material point by point. Its advancement relies
on the non-contact marking process which generate no mechanical squeeze
and mechanical stress thus without damage on the workpiece. What's more,
with the small size of laser beam and small heat effect area, it can
complete elaborate processing that conventional methods can not realize.
The
'cutting tool' of laser processing is the focused light point, no need
for adding other equipments or materials. As long as the laser can work
well, it is possible to process continuously for a long time. Laser
processing is high in speed and low in cost. It is automatically
controlled by computer without human intervention.
It is only
the content in computer that relates to the marking content of laser.
As long as the marking system can recognize the draft design in
computer, the marking machine can restore the accurate design
information on the proper carrier. So the function of software influence
the function of system to a great extent.
Laser cutting technology
Laser cutting
technology has been widely used in metal and nonmetal material
processing, which greatly reduces the processing time and cost and
enhance the quality of workpiece. Modern laser becomes the fantastic
sword that would cut clean through iron as though it were mud.
Take
Hanslaser's CO2 laser cutting machine as an example, the overall system
is composed of control system, motion system, optical systems, water
cooling system, smoke control and exhaust system and so on, with an
adoption of the most advanced numerical control mode to implement
multiaxial linkage and equal energy cutting, regardless of the speed. At
the same time, it supports figure formats as DXP, PLT and CNC and
strengthens interface graphics rendering capability. The motion accuracy
in high speed is obtained from the adoption of superior imported servo
motor and drive and guide of control rod.
Laser cutting is
accomplished by the application of high power density energy generated
from focused laser. Under the control of computer, laser discharges
through pulse and a output of high-frequency pulse laser forms light
beam of particular frequency and pulse width. After conduction and
reflection through optical path and focused by focusing lens group, the
pulse laser beam becomes a subtle and high-energy density flare, located
near to the surface area to be processed and then it melts and gasifies
the material in a moment. Every high-energy laser pulse can sputter a
fine hole in a second. Under the control of computer, laser head and
workpiece will move relatively and positioning according to the graph
thus to get the desired shape. When cutting, a coaxial airflow is jetted
from cutting head, blowing the melting and gasified material. Compared
with the traditional plank processing methods, laser cutting has high
cutting quality, speed, flexibility and wide range of application.
Laser welding technology
Laser welding
technology is also an important aspect of laser materials process
technology application. It belongs to heat conduction, which means that
laser radiation heat the surface of workpiece and the heat will expand
to the inside through heat conduction and finally melt the workpiece to
form laser pool by the control of laser pulse's parameter like width,
energy, peak power and repetition rate. It has successfully applied in
microminiature component welding. The appearance of High power CO2 and
YAG laser has opened up a new frontier of laser welding. It is also
widely applied in industries like machinery, automotive and steel
because of its good performance in deep penetration welding.
The
major advantages of laser welding are high speed, high depth and little
deformation. It can work in room temperature and particular conditions
with simple equipment and device. For example, the laser beam will not
offset; laser welding can be carried out in air or any gas environment,
or even through glass or any transparent material. When welding,
depth-to-width ratio can reach to 5:1 and the highest can reach up to
10:1. It can weld refractory materials as titanium and quartz as well as
anisotropic materials with good effects. For example, copper and
tantalum can be well welded with zero defect. It can also applied in
microwelding. Focused laser beam can generate flare, which can be
applied in mass microwelding by its precision positioning function, such
as assembly in IC lead, clock hairspring, kinescope electron gun etc.
Laser welding is efficient in production and has little heat effect area
without any welding spot contamination, thus improving the welding
quality.
It is flexible in welding areas that is difficult to
access. Optical fiber transmission has been adopted in YAG laser
technology, which greatly promotes the popularization and application of
laser welding technology. Beam split is easy to be realized by time and
space and multiple beam can be processed all at once, providing
conditions for more precise welding.
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